Vent Plugs and Rubber Vent Caps: Ensuring Safety and Efficiency in Battery Operations

2024-12-09

In the design of modern batteries, components like vent plugs and rubber vent caps play vital roles in maintaining functionality and safety. While they might appear minor, their contributions are essential for efficient battery operation and user safety.


Functions of the vent plugs

  • Safety Function: When the internal pressure of the battery rises beyond the set threshold of the vent plugs, it automatically opens to release pressure. This prevents the battery from deforming or rupturing.

  • Explosion Prevention: The vent plugs helps to prevent excessive internal pressure, especially under conditions of high temperature or high current. In such scenarios, gases generated by electrolytic reactions can rapidly expand, posing a risk of explosion.

  • Maintaining Normal Internal Pressure: The vent plugs assists in regulating the internal pressure of the battery, promoting oxygen recombination and reducing water loss in the battery.

  • Special Features: Certain vent plugs may be equipped with acid-proof or explosion-proof membranes, offering additional layers of protection.

Functions of Rubber Caps

  • Sealing Function: Positioned between the battery cap and the cell winding, the rubber cap remains closed when the internal pressure is below the safety valve's threshold. This prevents the leakage of internal gases and acid mist into the external environment while also blocking external air from entering the battery.

  • Protective Function: Working in conjunction with the safety valve, the rubber cap provides a sealing mechanism that safeguards the battery's internal components from external environmental influences.


In summary, the safety valve primarily plays a role in explosion prevention and maintaining stable internal pressure, while the rubber cap focuses on sealing to prevent the leakage of gases and acid mist. Together, they ensure the safe operation of the battery. For more information, click here to learn more.


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